| a) |
Picking of fresh leaves |
| b) |
Cooling/airing of leaves for about 1 hour, ideally in a cooling tunnel |
| c) |
Oxidation with steam for about 45 sec at a temperature of around 100°C |
| d) |
First step of removing of stalks and stems by hand |
| e) |
Various rolling processes for a total period of around 90 min. In a single processing step, the leaves are rolled and then straightened out again:
- first rolling
- second rolling and simultaneous heating of leaves with dry heat
- traditional rolling process
- transport in order to cool leaves down
- third rolling and straightening
- fourth rolling and straightening
|
| f) |
Shaping |
| g) |
Drying for c. 15 min at a temperature of c. 70°C.-80°C. |
| h) |
Removing of stalks |
| i) |
First sifting/grading into various leaf sizes |
| j) |
Air separation into various leaf sizes |
| k) |
Blending and packaging |