| Production steps |
| a) |
Picking of fresh leaves |
| b) |
Withering |
| c) |
Cooling of leaves for about 30 min inside the
production hall |
| d) |
Bruising and tearing of leaf edges with a simultaneous supply of air (hot or cold, depending on the outside temperature) in order to start the fermentation/oxidation process. |
| e) |
Oxidation with dry heat for 3-5 min at a temperature in excess of 250°C |
| f) |
Rolling, c. 15 min |
| g) |
First drying cycle, lasting about 17 min at a
temperature of 150°C-160°C |
| h) |
Shaping |
| i) |
Second drying cycle, lasting about 30 min
at a temperature of 130°C-140°C |
| j) |
Sifting and sorting into various leaf grades and qualities
in a series of processing steps |
| k) |
Removal of stalks by hand |
| l) |
If required, another heating cycle with dry heat. |
| m) |
Packaging |